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Flywheels

 

Direct Clutch Services carry a large range of Flywheels , Billet Steel, Billet Alloy, Dual Mass to solid conversion & O/E Dual
 Mass replacement. At Direct Clutch Services also offer a complete custom flywheel service.
 

Billet Steel Flywheels:

 

Direct Clutch Services offer a large range of Billet Steel flywheels, all of which are available in a variety of designs & weights.

While reducing engine inertia, improved engine response, whilst keeping reliability a priority without a compromise to safety...

 

The DCS Steel Billet Flywheels are made from 4340 Billet Steel and CNC machine to the tightest tolerances...

 
DCS_mazda_turbo_rotary_light_billet_ringear.jpg Direct_Clutch_holden_VE_V8_light_billet_Flywheel.jpg 3_Direct_clutch_nissan_S15_light_billet_fly.jpg
DSC Mazda Turbo Rotary Light Billet w-ring gear DCS Holden VE Light Billet Flywheel DCS Nissan S15 Light Billet Flywheel

6_Direct_Clutch_Holden_VE_V6_solid_.jpg Direct_Clutch_Holden_VE_V6_solid_.jpg Direct_Clutch_Mazda_turbo_RX_lightened_billet_flywheel_less_ringgear_s.jpg
DSC Holden VE V6 Light Billet Flywheel DCS Toyota 18R Steel Flywheel DCS Mazda RX Light Billet Flywheel - suit 8.5"
DirectClutch_Mazda_turbo_RX_lightened_billet_flywheel_8.5_9.5_ 8.jpg Direct_Clutch_Flywheel_Rotary_Ring_Gear_.jpg Direct_Clutch_Superlight_weight_early_RX_turbo_Flywheel_.jpg
DCS Mazda RX Lightened Billet Flywheel 9.5 Turbo - 8.5" Ring gear. DCS Flywheels Mazda Turbo Rx DCS Super Light Weight Flywheel Early Mazda RX

Ford_FG_Xr6_Turbo_F6_Billet_lightened_Flywheel_ 200x143_2.jpg Ford_FG_Xr6_Turbo_F6_Billet_lightened_Flywheel_ 200x143_2.jpg Ford_FG_Xr6_Turbo_F6_Billet_lightened_Flywheel_ 200x143_2.jpg
FG Xr6T 10kg lightened billet flywheel FG XR6T lighted billet flywheel rear FG Xr6T lightened billet flywheel with ring gear
Direct_clutch_ford_windsor_flywheel_Falcon_Mustang200x143.jpg mazda_rotary_8.5_to_9.5_flywheel_race_circuit_direct_clutch_.JPG DCS_Billet_lightened_flywheel_Muti_drilled.JPG
Direct Clutch windsor lightened billet flywheel Mazda rotary flywheel 8.5 to 9.5 ring gear DCS Billet lightened Flywheel Multi drilled

 

 

 

 
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DCS Billet Alloy Flywheels:

 

 
 

The DCS Billet Alloy flywheels are made from 6061 Aluminium. The DCS billet Alloy flywheels and are also available in a variety of designs &

 weights. Built with a hardened Steel Friction insert, the DCS Billet Alloy Flywheels are most commonly seen in constant high rpm applications,

such as Circuit race cars and speed way… DCS Also offer a Custom Steel Billet Flywheel manufacturing Service..

 

alloy_flywheel_custom_direct_clutch_brisbane_aluminium.jpg alloy_flywheel_custom_direct_clutch_brisbane_aluminium.jpg alloy_flywheel_custom_direct_clutch_brisbane_aluminium.jpg
Direct Clutch billet aluminium mazda rotary flywheel 9.0 Direct Clutch Mazda rotary 8.5" lightened billet flywheel Direct Clutch Mazda Rotary 8.5" lightened billet flywheel rear

 

 

 

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DCS Dual Mass to Solid Flywheel:

 

Dual Mass Flywheels are designed to transmit less engine vibration to the driveline, and give a better - more car like driving experience.

 

Dual Mass Flywheels also reduce some of the jarring and stress on the transmission and remainder of the drive train. Dual mass flywheels work

fine as long as the engine remains unmodified and the vehicle is not used beyond manufacturer’s recommendation.

Typically Dual Mass Flywheels work by having a set of springs inserted between two rotating masses (thus dual mass). The springs are sized

to soak up some of the resonant vibration from for example a diesel engine under load conditions..

 

As soon as you start to increase the engine power over standard, or load/race the vehicle beyond design parameters, you will often see

premature failure of the Dual Mass Flywheel. Dual Mass Flywheels are tuned systems and must be matched to the engine torque curve,

engine resonant characteristics, vehicle load curves.

 

In short, overloaded they burn up. Performance use is limited flywheel, not to mention it's poor ability to absorb heat, making them more

prone to warping.

 

 Engaging the clutch at high revs, such as drag racing starts, will often see premature failure of a dual mass flywheel

DCS Offer a large range of Dual mass to Solid conversion Flywheels...

 

IMPORTANT NOTE: It is almost certain there will be an increase in drive train noise or gear chatter when a Dual mass flywheel is removed

and replaced with a solid flywheel.


 

 

1_Direct_Clutch_Dual_ Mass_ Flywheel_.jpg 2-Direct_clutch_Nissan_Navara_Dual_Mass_to_Solid_Convsersion_.JPG 3_Direct_clutch_nissan_S15_light_billet_flywheel_.jpg
 An Inside view of a Dual Mass Flywheel DCS Dual Mass to Solid Flywheel Navara  DCS Dual Mass to Solid Flywheel Nissan 200SX 
4_Direct_Clutch_Dual_Mass_To_Soild_ Toyota_.jpg 5_Direct_clutch_Nissan_Patrol_Dual_Mass_To_Solid_Convservion_.JPG 6_Direct_Clutch_Holden_VE_V6_solid_.jpg
DCS Dual Mass to Solid Flywheel Toyota  DCS Dual Mass to Solid Flywheel Nissan Patrol  DCS Dual Mass to Solid Flywheel VZ VE V6

 

DCS Dual Mass to Solid Conversion List:

 
 

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DCS Dual Mass Flywheels:

 

For those wishing to retain the Smooth car like feel provided by the OE Dual mass flywheel,

DCS Offer a large range of Dual Mass OE replacement flywheels...

 

5_Direct_Clutch_Solid_Dual Mass_Flyweel_Nissan_Patrol_ 3.0_litre_TD_.JPG Direct_Clutch_Dual_Mass_ Flywheel_VY_V6_ Commodore_.JPG Direct_Clutch_Dual_Mass_Nissan_X_Trail.jpg
DCS O/E Dual Mass 3.0D Patrol DCS O/E Dual Mass Holden VY V6 DCS O/E Dual Mass Nissan X Trail

 

 

 

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DCS Custom Flywheels:

 

DCS also offer a complete custom flywheel manufacture service. At DCS there is virtually no limit to what we can produce. Whether you require

a custom flywheel for a vintage tractor, or late model engine conversion on your 4x4 or race vehicle..

 

Direct_Clutch_Custom_LS1_Flywheel_lightened_Billet_.jpg Direct_Clutch_mazda_turbo_rotary_light_billet_ringear_.jpg Direct_Clutch_mazda_turbo_rotary_light_billet_ringear_.jpg
DCS LS1 Custom DCS Rotary 6kg DCS Super light weight
  

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 Flywheel Grinding

 

At Direct Clutch Services we also offer a Flywheel Grinding Service..It is strongly recommended that when a clutch is replaced the flywheel should be resurfaced.

This ensures the removal of any shudder causing “hot spots” and uneven surfaces…

 

At Direct Clutch Services we can machine just about any type of flywheel, from general road car, to full race multi-plate clutch type, heavy commercial

truck/agricultural machinery and even Dual mass Flywheels…

 

In most cases we can resurface your flywheel while you wait.

 

Example of DCS re surfaced flywheel Units


Direct_Clutch_Flyweel_grind_ud_truck.jpg direct_Clutch_Flywheel_Grinding_resurfacing_.jpg Direct_Flywheel_regrind_Machine_Group.jpg
DSC Flywheel Grind. UD Truck 425mm Flywheel Grinder Re Surfaced Mazda Rotary Flywheels